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Intuitive, multi-axis machine control

Intuitive, multi-axis machine control The new Anilam 6000i four-axis CNC for milling and vertical machining centre applications combines standard G Code with true conversational programming (Anilam's Machinist Language) in a single system. The new Anilam 6000i four-axis CNC from measurement and control specialist ACI (UK), for milling and vertical machining centre applications, combines standard G Code with true conversational programming (Anilam's Machinist Language) in a single system.

The Anilam 6000i boasts a highly intuitive user interface and new solid modelling capabilities that enable users to manipulate (cut, section, rotate and measure, for example) three-dimensional graphics.In addition, the availability of solid model graphic representations of canned cycles are another central feature of the system's high interactiveness - for instance, graphics visually interpret in real time all changes/commands as relevant data is being entered.

Two-dimensional graphics are also provided, and all graphics can be viewed at full-screen size, if required.Simulation graphic functions embrace rapid, feed and compensated moves (colour differentiated) isometric views, auto part fit, window zoom and static tool display, for instance.

With increased computing power and the application of more advanced algorithms than its predecessor (the Anilam 6000M), the new control offers increased processing speeds - and during testing, the machining of a complex surface saw the 6000i complete the cycle with a time saving of more than 50%.Importantly, the control has a networking capability that provides ultra-fast auto-sensing with the result that program verification is faster, and program block processing in 0.003-inch step-over increments is improved, along with better program management routines.

With background programming and parallel (rather than sequential) processing, new jobs can be programmed while existing applications are running. PLC commands (such as 'tool change/coolant on') are enacted simultaneously, further improving productivity.

The Anilam 6000i also offers enhanced mould and die capability (scaling, mirror image, modal corner rounding/chamfering, for example) as well as significantly improved advanced canned cycles including mould rotation and draft angle in addition to:* Irregular pockets - a simple routine of prompts produces clearances of irregular shapes* Geometry - the geometry calculator, for determining points, lines and circles, automatically forms the program foundation* Bolt hole pattern and drill cycles are created by simple question and answer routines.Able to import CAD files from any system, the Anilam 6000i also boasts an integrated CAM programming mode for interactive programming using icons (moves shown as they are being programmed), menu-driven tooling, tool compensation and interference checking, and built-in post-processor along with built-in probing cycles for part verification and edge finding as well as tool wear and breakage.

Additional cycles can be written for customised probing routines.Also, the use of Ecodyn motor technology permits reduced current consumption with no detriment to torque, meaning the Anilam 6000i effectively provides higher torque than standard power-rated systems.The Anilam 6000i is also being offered by ACI (UK) as a cost-effective, easy to apply upgrade for 6000M users, with no legacy programming issues.

Thu 22nd March 2007
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MWP Magazine - November 2008